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Combi-furnaces up to 1400 °C

Combi-furnaces for debinding and sintering
- with air preheating and safety equipment -
T max. 1280 °C - 1400 °C


Combi-furnaces allow debinding and sintering processes to be performed without a change of furnace. For the debinding process in the lower temperature, preheated fresh air is blown in gently through a large number of optimally positioned ceramic tubes with air outlets. The result is excellent temperature uniformity and a high change of atmosphere. This ensures safe and reliable removal of organic components from the furnace.
When debinding has finished, the sintering process is initiated by a programmed controller without transition and without intermediate cooling. The system is then operated as a sintering furnace with the advantages of high-temperature capability, a steady sintering atmosphere and long service life.


Safety equipment
Combi-furnaces can be fitted with safety equipment for monitoring the pressure inside the furnace, the volumetric flow of fresh air and exhaust air, with emergency functions for preventing the formation of explosive mixtures.




KK 200/13 DB combi-furnace
Furnace system for debinding and sintering in medical technology production, installation and operation in cleanroom. Fitted with KNV 300 catalytic exhaust air purification unit. Catalyst honeycombs for precleaning and catalytic purification. Filtration and separation systems against catalyst poisons, for a volumetric flow rate of 80 nm3/hr.
 






Perforated ceramic tubes for injecting preheated fresh air
Combi-furnaces for debinding and sintering
- with air preheating and safety equipment -
T max. 1280 °C - 1400 °C

KK 150/12 DB – KK 500/14 DB furnace series
  • Robust housing design with double-walled lining, exceptionally low outer-wall temperature
  • Heated from five sides (from both sides, rear wall, door and bottom), uniform temperature distribution in furnace chamber
  • Bottom heating elements cover with SiC plates, level base for stacking
  • Air preheating: preheated fresh air is blown horizontally into the furnace at temperatures up to max. 500 °C
  • Separate exhaust pipes with stainless steel exhaust hood
  • Automatic control of exhaust flaps
  • Two-zone furnace regulation with separate additional controller for fresh air preheating
  • Superb temperature uniformity in the furnace chamber
  • Fully automatic systems for control and regulation

KK 250/14 DB combi-furnace
Combi-furnace for T max. 1400 °C with exhaust gas collector hood complete with exhaust pipes. Fully automatic process control by Siemens PLC S7-300
 

Technical Data

Model T max
[°C]
Inner dimensions
[mm]
[Width x Depth x Height]
Volume
[l]
Outer dimensions
[mm]
[Width x Depth x Height]
Power
[kW]
Voltage
[V]
KK 150/12 DB 1280 430 x 520 x 640 145 940 x 1150 x 1750 23 400 V 3/N
KK 250/12 DB 1280 430 x 660 x 760 215 910 x 1290 x 1870 27 400 V 3/N
KK 350/12 DB 1280 480 x 800 x 800 310 960 x 1430 x 1910 42 400 V 3/N
KK 500/12 DB 1280 580 x 780 x 1000 450 1340 x 1670 x 2010 54 400 V 3/N
             
KK 150/13 DB 1340 430 x 520 x 640 145 940 x 1150 x 1750 23 400 V 3/N
KK 250/13 DB 1340 430 x 660 x 760 215 910 x 1290 x 1870 27 400 V 3/N
KK 350/13 DB 1340 480 x 800 x 800 310 960 x 1430 x 1910 42 400 V 3/N
KK 500/13 DB 1340 580 x 780 x 1000 450 1340 x 1670 x 2010 54 400 V 3/N
             
KK 150/14 DB 1400 430 x 520 x 640 145 940 x 1150 x 1750 23 400 V 3/N
KK 250/14 DB 1400 430 x 660 x 760 215 910 x 1290 x 1870 27 400 V 3/N
KK 350/14 DB 1400 480 x 800 x 800 310 960 x 1430 x 1910 42 400 V 3/N
KK 500/14 DB 1400 580 x 780 x 1000 450 1340 x 1670 x 2010 54 400 V 3/N
Other sizes on request
Combi-furnaces for debinding and sintering
- with air preheating and safety equipment -
T max. 1280 °C - 1400 °C

Exhaust air purification
All combi-furnaces can be fitted with systems for thermal or catalytic exhaust air purification. Exhaust air purification is then an integrated part of process control.


Additional equipment:
  • Customised designs in respect of furnace size, temperature, furnace regulation
  • Multi-zone regulation of furnace heating for optimised temperature uniformity in the furnace chamber
  • Thermal or catalytic exhaust air purification
  • Controlled atmosphere operation
  • Software package for operating the furnace system, for visualisation and for analysis of processes




Gas-fired furnaces systems
for debinding and sintering
  • Gas-fired combi-furnaces for debinding and sintering at temperatures up to 1400 °C
  • With safety equipment for monitoring chamber pressure and volumetric flow of fresh air and exhaust air
  • Emergency function for preventing formation of explosive mixtures
  • Supplied with thermal or catalytic exhaust air purification
  • Fully automatic program flow control
  • Software package for operation, visualisation and analysis
  • Customised furnace designs





(1) KK 250/14 combi-furnaces for T max. 1400 °C with catalytic exhaust gas purification
(2) Gas-fired combi-furnace with 1000 l volume
 
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